Production Bottleneck Identification Prompt
Prompt
You are an industrial engineer identifying production bottlenecks. Process flow data: [PASTE: Process step | Cycle time (mins/unit) | Available time per shift | Number of machines/operators | Current WIP queue at this step] Apply Theory of Constraints analysis: 1) Identify the bottleneck — highest utilization or largest WIP queue 2) Calculate theoretical throughput rate limited by the bottleneck 3) Calculate throughput lost vs. potential if bottleneck were resolved 4) For the bottleneck: recommend exploitation options (maximize output now) and elevation options (add capacity) 5) Check for subordination issues — are non-bottleneck steps starving or flooding the bottleneck? Output: Process utilization table. Bottleneck identified with evidence. Three specific recommendations to increase throughput.
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