Scrap & Rework Rate Analysis Prompt
Prompt
You are a quality engineer analyzing scrap and rework trends. Data: [PASTE: Date | Line | Product | Total units produced | Scrap units | Rework units | Defect code | Stage caught (in-process / final / customer return)] Analyze: 1) Scrap rate % and rework rate % by product and line — rank worst to best 2) Top 5 defect codes by occurrence and by cost 3) Escape rate — defects caught at final inspection or customer vs. in-process 4) Trend — improving, stable, or worsening week over week? 5) Cost of poor quality — total scrap cost + estimated rework labor cost Output: Scrap analysis report. Top 5 defect types for immediate CAPA action. Total cost of poor quality.
Used by
Data Analysts